Condec UPC5010 Manuale Utente

63256 UPC5000/UPC5010 Portable & Rack-mountable PneumaticPressure Calibration ConsoleCONDEC Sales Phone No. (888) 295-8475 CONDEC Web Site: www.

Operation 7 4.2. Use either the COARSE ADJUSTMENT (2) or VENT valve (8) to obtain a specific pressure reading.Both provide precise control. As th

8 UPC5000/UPC5010 Operation & Maintenance Manual 3.0 Calibration Follow the procedure on the following pages for calibrating the UPC5000/UPC5010.

Calibration 93.3 Zero/Span CalibrationSelecting the ZERO/SPAN position on the Condec Calibration Module (PN 60109) places the instrument into itsZERO/

10 UPC5000/UPC5010 Operation & Maintenance ManualFigure 3-3. Linearity and Hysteresis CalibrationStarting with the instrument’s lowest pressure r

Calibration 11NOTES:1. If reading is in motion or correction required is not within ±0.8% of full-scale, no entry is made.2. If entry is valid, the di

12 UPC5000/UPC5010 Operation & Maintenance Manual3.7 Permanent Data StorageAfter completing the above calibration procedures, the new data that ha

Calibration 13Complete the following steps (refer to Figure 2-2 on page 4 and Figure 3-1 on page 8):1. Open the VENT valve (8) and close the COARSE AD

14 UPC5000/UPC5010 Operation & Maintenance Manual4.0 Maintenance and ServiceThis section outlines the mechanical and basic electrical repair proce

Maintenance and Service 15UPC5000 InstallationTools required: Phillips screwdriver1. Lift the panel and chassis by first grasping the regulator knob a

16 UPC5000/UPC5010 Operation & Maintenance Manual4.2.3 Installing New Nitrogen Cylinder Assembly (PN 59531) Tools required: 7/16" open end wr

Copyright © 2001 Condec. All rights reserved. Printed in the United States of America. Specifications subject to change without notice.December 2001 C

Maintenance and Service 174.2.5 ORION-2C Manifold, Valve Seat RemovalTools required: A/R solvent (de-natured alcohol)socket wrench3/4" socketneed

18 UPC5000/UPC5010 Operation & Maintenance Manual4. Remove the self-sealing screw (36) that acts as the piston key.5. Extract the piston (15) by p

Maintenance and Service 193. Install new O-rings (28, 27) inside and outside of the valve stem seat. Coat all O-rings and back-up rings(30, 31) with fl

20 UPC5000/UPC5010 Operation & Maintenance Manual7. Install all tubing sections that attach to the ORION-2C manifold.8. Install the nitrogen cylin

Maintenance and Service 2116. To adjust the VENT valve, follow Steps 3 and 4 above.17. Close the COARSE valve by turning the COARSE knob (*2) clockwis

22 UPC5000/UPC5010 Operation & Maintenance Manual3. Install the adjusting knob on the threaded shaft by turning clockwise. Turn adjusting knob on

Maintenance and Service 237. Install panel/chassis assembly in its enclosure as described in Section 4.2.1 on page 14.8. Energize the unit and let war

24 UPC5000/UPC5010 Operation & Maintenance ManualIf there is leakage out of the port when the pressure cap is in place, replace the port fitting.To

Maintenance and Service 254.2.19 Inlet Check Valve - Nitrogen Fill Port (PN 60263) Remove the check valve if it does not hold the pressure of the N2 c

26 UPC5000/UPC5010 Operation & Maintenance Manual4.2.21 AC Power/EMI Line Filter (PN 58870), Removal and InstallationTools required: Phillips scre

5.0 Model Number System ... 466.0 Availa

Maintenance and Service 274.2.23 Power Switch (PN 58878), Removal and Installation (Non-Battery Units)Tools required: Phillips screwdriver11/16"

28 UPC5000/UPC5010 Operation & Maintenance Manual Installation:1. Connect and solder the wires onto their respective switch terminals (Table 4-4).

Maintenance and Service 292. Install the new switch, lock washer and nut through the panel rear. Hand tighten the trim ring from frontof panel.3. Tig

30 UPC5000/UPC5010 Operation & Maintenance ManualInstallation1. To install a new battery, reverse steps 2 through 4 of above.2. Install panel/chas

Maintenance and Service 313. Connect the leads of a 11.5 VDC power source to the battery cable wires that are connected to TB1 onthe power supply boar

32 UPC5000/UPC5010 Operation & Maintenance Manual4.3 Orion 2C Valve Assembly Parts ListThe following table lists the component parts of the ORION-

Maintenance and Service 33 Figure 4-1. ORION-2C, Exploded View153220144OR14OR42412913271725/2X25/2X23/2X34524/3X3334211011830273128973128978302719618

Maintenance & Service 35Figure 4-2. Tescom and Standard Pneumatic Regulator MountingFigure 4-3. N2 Inlet Check Valve Asssembly (PN 60263)BodySpri

36 UPC5000/UPC5010 Operation & Maintenance Manual Figure 4-4. CPU & POWER SUPPLY ASSEMBLY, Sheet 1(For Non-Battery Units Only)6/15/00AFAG10/

Maintenance and Service 37 Figure 4-5. CPU & POWER SUPPLY ASSEMBLY, Sheet 2 (For Non-Battery Units Only)

Introduction 1 About This Manual The UPC5000 portable pneumatic pressure calibratorand the rack-mounted UPC5010 are rugged, compactinstruments manufa

38 UPC5000/UPC5010 Operation & Maintenance Manual Figure 4-6. POWER SUPPLY ASSEMBLY (For Battery Units Only)

Maintenance and Service 39 Figure 4-7. CPU ASSEMBLY, Sheet 1 (For Battery Units Only)MATERIAL ORPART ORDWGNOMENCLATURE ORITEMD1 PRINTED CIRCUIT BOA

40 UPC5000/UPC5010 Operation & Maintenance Manual Figure 4-8. CPU Assembly, sheet 2 (For Battery Units Only)

Maintenance and Service 41 Figure 4-9. CPU & POWER SUPPLY SCHEMATIC, Sheet 1 (For Non-Battery Units Only)

42 UPC5000/UPC5010 Operation & Maintenance Manual Figure 4-10. CPU & POWER SUPPLY SCHEMATIC, Sheet 2 (For Non-Battery Units Only)

Maintenance and Service 43 Figure 4-11. POWER SUPPLY SCHEMATIC, (For Battery Units Only)

44 UPC5000/UPC5010 Operation & Maintenance Manual Figure 4-12. CPU SCHEMATIC, Sheet 1 (For Battery Units Only)

Maintenance and Service 45 Figure 4-13. CPU SCHEMATIC, Sheet 2 (For Battery Units Only)

46 UPC5000/UPC5010 Operation & Maintenance Manual5.0 Model Number System UPC 500

Available Ranges, Conversions and Resolutions 476.0 Available Ranges, Conversions and Resolutions NOTE: All ranges are available in bars only.Calibrat

2 UPC5000/UPC5010 Operation & Maintenance Manual •Calibration Integrity: Once calibrated, the tamper-proof design provides numerous safeguards th

48 UPC5000/UPC5010 Operation & Maintenance ManualCONVERSIONRANGESHI/MED/LORESOLUTION HI/MED/LOPSI1000.0/500.0/200.00 0.2/0.1/0.05 kPa6895/3447.5/1

Available Ranges, Conversions and Resolutions 49CONVERSIONRANGESHI/MED/LORESOLUTION HI/MED/LOPSI15.000/7.500/3.0000 0.002/0.001/0.0005in H2O415.65/207

50 UPC5000/UPC5010 Operation & Maintenance Manual7.0 Options, Replacement KitsThere are numerous replacement part numbers mentioned throughout man

Specifications 518.0 SpecificationsPressure Specifications:Pressure range: Three independent pressure ranges per instrument. See “Part Number System” o

52 UPC5000/UPC5010 Operation & Maintenance ManualUPC5000/UPC5010 Warranty and Return PolicyIf possible, please save original packing material whic

UPC5000/UPC5010 Return Material Authorization Form 53UPC5000/UPC5010 Return Material Authorization FormThe repair lab is also equipped to do calibrati

Operation 3 2.0 Operation The following sections explains the various procedures for operating the UPC5000/UPC5010. 2.1 Pressure Cylinder Filling Pro

4 UPC5000/UPC5010 Operation & Maintenance Manual 2.2 Initial Setup Procedure To prepare for actual calibration usage, see Figure 2-2 below and pr

Operation 5 8. Optional - if the current (4.000 to 20.000 mA) measurement features are used, connect the providedtransducer test cable, (PN 55092), t

6 UPC5000/UPC5010 Operation & Maintenance Manual Figure 2-3. Pressure Measurement Sequence (Gage Only) NOTE : UPC5000 shown, AC Input (7) and Fi