Condec PIN8010 Manuale Utente

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Sommario

Pagina 1 - Operation and Maintenance

132626PIN8000 & PIN8010Portable & Rack-mountable Pneumatic High Pressure Intensifier ConsoleOperation and Maintenance ManualCONDEC Sales Phone

Pagina 2

4 PIN8000/PIN8010 Operation and Maintenance Manual1. Check that the pressure valve (11) is closed (rotate clockwise until it stops) and that the vent

Pagina 3 - Contents

Maintenance & Service 54.0 Maintenance & ServiceThis section outlines the mechanical and basic electrical repair procedures for the PIN8000/PI

Pagina 4

6 PIN8000/PIN8010 Operation and Maintenance Manual4.2.1 Panel/Chassis Removal and InstallationPIN8000 RemovalTools required: Phillips screwdriver1. Lo

Pagina 5 - 1.0 Safety

Maintenance & Service 75. Remove the accumulator by sliding out.6. Loosen the fitting nut at the intensifier end of the long 1/4" diameter tu

Pagina 6 - General Safety

8 PIN8000/PIN8010 Operation and Maintenance Manual4.2.4 Orion 3A Manifold, Vernier Control DisassemblyTools required:• A/R solvent (de-natured alcohol

Pagina 7 - 2.0 Introduction

Maintenance & Service 97. Install the end bushing (12) and tighten until snug using the isolation valve needle housing socket (PN 68508) and socke

Pagina 8 - PIN8000/PIN8010 Flow Diagram

10 PIN8000/PIN8010 Operation and Maintenance Manual14. Install the gear (6) over the isolation valve needle (18) shaft. Align the set screws (26) with

Pagina 9 - 3.0 Operation

Maintenance & Service 114.2.8 Orion 3A Manifold, Valve Adjustment ProcedureTools required: hex wrench (.050")hex wrench (.061")NoteSee T

Pagina 10 - 3.3 Operating Instructions

12 PIN8000/PIN8010 Operation and Maintenance Manual21. Close the pressure (coarse) valve by turning the pressure (coarse) knob (*11) clockwise.22. Clo

Pagina 11 - 4.0 Maintenance & Service

Maintenance & Service 134.2.10 Intensifier Assembly, O-rings/Seals ReplacementTools required:• Phillips screwdriver• 5/8" Open end wrench•1/4

Pagina 13 - Orion 3A parts information

14 PIN8000/PIN8010 Operation and Maintenance Manualand the top of the fitting to enable ease of installation of the packing retainer (13). 8. Place th

Pagina 14

Maintenance & Service 1512. Place the housing (17) sub-assembly with large I.D. upward and install the end cap (3) into the housing (17).13. Place

Pagina 15 - Important

16 PIN8000/PIN8010 Operation and Maintenance Manual4.2.12 REG 1000 (Regulator) and Solenoid InstallationSolenoid 120 VAC input - PN 56851, Solenoid 22

Pagina 16

Maintenance & Service 17Panel Gauge Installation1. Before installing a new gauge, wrap two layers of new Teflon tape on the port.2. Install the ga

Pagina 17

18 PIN8000/PIN8010 Operation and Maintenance Manual8. Slide the filter (PN 59764) into the reducing tube fitting and install it into the output (test)

Pagina 18 - Assembly:

Maintenance & Service 194.2.16 Input Port Filter (PN 54188), Removal and InstallationThe port filter is a sintered element filter, which is easily

Pagina 19

20 PIN8000/PIN8010 Operation and Maintenance ManualInstallation:1. Wrap two turns of 1/2" Teflon tape around threads of the CGA-580 nipple (PN 57

Pagina 20

Maintenance & Service 21Removal: W ARNINGDisconnect the power cord from the power source and line filter.1. Remove the front panel from its enclo

Pagina 21 - W ARNING

22 PIN8000/PIN8010 Operation and Maintenance Manual4.3 Orion 3A Valve Assembly (PN 55287) Parts ListThe following table lists the component parts of t

Pagina 22

1532201241/16X1441/16X2913271725/2X25/2X23/2X34524/3X33342110118302731312897830271961826/2X4321/14X163635/2XBACD111121111222122242/3X792838394022/14X1

Pagina 23

i© 2012 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice.Rice

Pagina 24 - Installation:

24 PIN8000/PIN8010 Operation and Maintenance Manual4.4Ref NumberPN Description Quantity1 59328Screw, cap, socket 102 60704Washer, flat103 59548Cap, en

Pagina 25

6510911910121415131683221824232142021171972520Maintenance & Service 25Figure 4-3. Intensifier Exploded ViewFigure 4-4. Condec REG1000 Regulator Mo

Pagina 28

Model Number System 295.0 Model Number System PIN8000 ____

Pagina 29 - Maintenance & Service 23

30 PIN8000/PIN8010 Operation and Maintenance Manual6.0 Options and Replacement KitsOrion 3A O-Ring Replacement Kit (Data Sheet # 65308):• Fluorocarbon

Pagina 30

Options and Replacement Kits 31Figure 6-1. Pressure Trap (PN 58478)Figure 6-2. External Pressure Cylinder with Shut-off Valve (PN 59533)Figure 6-3. Ou

Pagina 31 - Maintenance & Service 25

32 PIN8000/PIN8010 Operation and Maintenance Manual7.0 SpecificationsTemperature Range:Operating Temp: +40° to +122°F (+4.4° to +50.0° C) Storage Temp

Pagina 32

Specifications 33PIN8000/PIN8010 Warranty and Return PolicyIf possible, please save original packing material which is specifically designed for the u

Pagina 33

34 PIN8000/PIN8010 Operation and Maintenance ManualPIN8000/PIN8010 Return Material Authorization FormThe repair lab is also equipped to do calibration

Pagina 34 - 5.0 Model Number System

ii PIN8000/PIN8010 Operation and Maintenance Manual

Pagina 36

PN 132626 03/2012Door D, Unit 2A ∙ 3 Simm Lane ∙ Newtown, CT 06470 ∙ USA888-295-8475www.4condec.com©2012 Rice Lake Weighing Systems

Pagina 37 - 7.0 Specifications

Safety 1About This ManualThis manual is intended for service technicians responsible for installing and servicing PIN8000/PIN8010 pressure intensifier

Pagina 38 - Specifications 33

2 PIN8000/PIN8010 Operation and Maintenance ManualGeneral SafetyW ARNINGBefore attempting to operate this unit, make sure every individual who operate

Pagina 39 - WEB SITE: www.4condec.com

Introduction 32.0 IntroductionThe PIN8000/PIN8010 pressure intensifier is an electro-mechanical device that can be used in conjunction with a NIST tra

Pagina 40

4 PIN8000/PIN8010 Operation and Maintenance ManualFigure 2-1 provides an overview of the PIN8000/PIN8010’s functions.RELEIF PORTRUPTURE DISK±100 PSI30

Pagina 41 - PN 132626 03/2012

Operation 33.0 Operation3.1 Optional External Pressure Cylinder (PN 59533) Filling ProcedureW ARNINGCondec strongly recommends that the external nitro

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