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74843 DLR3110 Rack-mountable PneumaticPressure Calibration Console Technical Manual • Operation• Calibration• Maintenance• Service CONDEC Sales Phone

6 DLR3110 Rack Mount Digital Pressure Calibrator Manual 2.6.1 Freeze Mode Specifications The following bullet points outline general specifications for

Installation and Wiring 7 Figure 2-5. DLR3110 CPU to Remote Display PN 74683 WiringP1TB31S7BAS6RS422RS232SIG COMOUTP2RS232P1INOUTJUMPER PLUGS SHOWN

8 DLR3110 Rack Mount Digital Pressure Calibrator Manual 3.0 Operation The following sections provide instructions on various operation procedures for

Operation 9 3. If pressure measurements above and below atmospheric pressure are required, connect a VACUUMPUMP to the VACUUM/VENT port (2) as shown

10 DLR3110 Rack Mount Digital Pressure Calibrator Manual 4.0 Re-Calibration Only NOTE: This section is for the technician that is familiar with the f

Re-Calibration Only 119. The alpha-numeric display reads HYST. CAL TARGET=XXX (X represents the preset target value ondisplay). Set the input pressur

12 DLR3110 Rack Mount Digital Pressure Calibrator Manual5.0 Configuration and CalibrationThe following sections cover configuration and calibration of t

Configuration and Calibration 13Figure 5-2. Rocker Switch S1 Location5.4 Main Set-Up Mode Menu SelectionsEnter the main setup mode by closing switch 1

14 DLR3110 Rack Mount Digital Pressure Calibrator ManualFigure 5-3. Auto Set-Up Mode5.5 Auto Set-Up Configuration Mode SelectionThe auto set-up automat

Configuration and Calibration 155.5.2 Auto Set-Up Menu (Gage)See Section 9.0 on page 63 for a complete listing of the default settings for all gage an

16 DLR3110 Rack Mount Digital Pressure Calibrator Manual5.5.3 Auto Set-Up Menu (Absolute)See Section 9.0 on page 63 for a complete listing of the defa

Configuration and Calibration 17Figure 5-4. Calibration Mode5.6.1 Calibration Mode MenuPress LEFT or RIGHT arrow keys to change values. The various me

18 DLR3110 Rack Mount Digital Pressure Calibrator Manual4. The alpha-numeric display reads SPAN 2 CAL TARGET=X (X represents the existing target valu

Configuration and Calibration 195.7 Modifying DataData values previously set are easily altered by pressing either of the horizontal arrow keys to ent

20 DLR3110 Rack Mount Digital Pressure Calibrator ManualFigure 5-6. Overwriting Span Calibration PointsTo overwrite a span calibration point or hyster

Configuration and Calibration 215.11 Configuration Set-Up Mode SelectionTo access Configuration mode, see Section 5.4 on page 13. Press UP and DOWN arro

22 DLR3110 Rack Mount Digital Pressure Calibrator ManualFigure 5-8. Conversion Set-Up Mode5.12 Conversion Set-Up Mode SelectionTo access Conversion mo

Configuration and Calibration 23Figure 5-9. Set-Up Mode Selection5.13 I/O Set-Up Mode SelectionMethod 1I/O (SELECT) - See Section 5.4 on page 13.Metho

24 DLR3110 Rack Mount Digital Pressure Calibrator Manual5.13.1 Port 1 Set-Up MenuTable 5-11 outlines the parameters of the Port 1 Set-up menu.LED Disp

Configuration and Calibration 255.13.2 Port 1 Printer MenuTable 5-12 outlines the parameters of the Port 1 Printer menu.Port 1 Printer Modify MenuTabl

Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without no

26 DLR3110 Rack Mount Digital Pressure Calibrator Manual5.13.3 Port 1 Duplex MenuTable 5-14 outlines the parameters of the Port 1 Duplex menu.LED Disp

Configuration and Calibration 27Port 1 Duplex Modify MenuTable 5-15 outlines the parameters of the Port 1 Duplex Modify menu.LED Display Alpha-Numeric

28 DLR3110 Rack Mount Digital Pressure Calibrator Manual5.13.4 Port 1 RS485 MenuTable 5-16 outlines the parameters of the Port 1 RS485 menu.5.13.5 Por

Configuration and Calibration 29Port One Simplex Modify MenuTable 5-18 outlines the parameters of the Port 1 Simplex Modify menu.5.13.6 Port 2 Set-UpP

30 DLR3110 Rack Mount Digital Pressure Calibrator Manual5.13.7 Time and Date Set-Up MenuTable 5-19 outlines the Time and Date Set-Up menu parameters o

Configuration and Calibration 315.13.9 Print and Zero Wiring Configration ExampleTable 5-21 illustrates a typical wiring configuration to operate the PR

32 DLR3110 Rack Mount Digital Pressure Calibrator Manual6.0 Serial Input/OutputThe DLR3110 offers easy access and configuration of two serial communica

Serial Input/Output 336.2 Printer (Port One or Port Two)The selection of the PRINTER format is an on-demand serial data transmission that is initiated

34 DLR3110 Rack Mount Digital Pressure Calibrator Manual• The protocol between the “standard” full duplex and the RS485 only differ by the addition of

Serial Input/Output 35Data entry code = < E > character (45H). Commands with data sent from the host to be entered intothe DLR.Examples:• Setup

ii DLR3110 Rack Mount Digital Pressure Indicator Manual 6.0 Serial Input/Output...

36 DLR3110 Rack Mount Digital Pressure Calibrator ManualThe DLR3110 comes equipped with a 25 pin “D” female serial I/O connector (J6) mounted at the r

Serial Input/Output 37Figure 6-5. Port One RS232 (Full Duplex) - Direct CPU Terminal Block (TB3) WiringFigure 6-6. Port One RS232 (Full Duplex) - J6 (

38 DLR3110 Rack Mount Digital Pressure Calibrator ManualFigure 6-8. Port Two RS232 (Simplex) - Direct CPU Terminal Block (TB3) WiringFigure 6-9. Port

Maintenance and Service 397.0 Maintenance and ServiceThe following sections cover troubleshooting, maintenance and service procedures for the DLR3110.

40 DLR3110 Rack Mount Digital Pressure Calibrator Manual7.2.2 ORION-2C (PN 55283) or ORION-3A (PN 55287) Manifold Removal Tools required: Phillips scr

Maintenance and Service 4110. To remove valve seats (7) from either the coarse (pressure), vent or isolation valves, try blowingcompressed air through

42 DLR3110 Rack Mount Digital Pressure Calibrator Manual7.2.5 ORION Manifold - Vernier Control ReassemblyORION- 2C: Refer to Section 7.3 on page 53 an

Maintenance and Service 436. Clean both the needle (11) and housing (10) in solvent, dry the parts and apply a small amount offluorinated Krytox grease

44 DLR3110 Rack Mount Digital Pressure Calibrator Manual7.2.8 ORION-2C Manifold - Valve Adjustment ProcedureFor DLR3110 models 2500 PSI and below.ORIO

Maintenance and Service 457.2.9 ORION-3A Manifold - Valve Adjustment ProcedureFor DLR3110 5000 PSI and above models.ORION- 3A: Refer to Section 7.4 o

Introduction 1 About This Manual This manual is intended for use by service techniciansresponsible for installing and servicing the DLR3110Digital Pr

46 DLR3110 Rack Mount Digital Pressure Calibrator Manual7.2.10 Pressure Limit Control (Standard Pneumatic), Regulator RemovalTools required: Phillips

Maintenance and Service 477.2.12 Pressure Limit Control (Tescom), Regulator RemovalTools required: Phillips screwdriver7/16" open end wrench9/16&

48 DLR3110 Rack Mount Digital Pressure Calibrator Manual12. Open Pressure Limit Monitor completely, by turning regulator knob clockwise. If you reach

Maintenance and Service 497.2.17 Test Port Filter (PN 54188) Removal and Installation - 250 and 2500 Full Scale PSIThe port filter is a sintered elemen

50 DLR3110 Rack Mount Digital Pressure Calibrator Manual10. Using a pressure source set input pressure to approximately 100% of full scale rating of D

Maintenance and Service 51Input Port Filter Installation1. To reinstall, reverse the order of steps 2, 3 and 4 of the “Input Port Filter Removal” proc

52 DLR3110 Rack Mount Digital Pressure Calibrator ManualNOTE: Some units may not have connectors and will have to have wire leads unsoldered.3. Loosen

Maintenance and Service 537.3 ORION-2C Valve Assembly Parts ListRef NumberPN Description Quantity1 57482 Nut,Valve Needle Housing 9/16-18, Width Acros

54 DLR3110 Rack Mount Digital Pressure Calibrator Manual

DLR3110 Rack Mount Digital Pressure Calibrator Manual 55 Figure 7-1. ORION-2C Exploded View1532201242241OR14OR424122913271725/2X25/2

2 DLR3110 Rack Mount Digital Pressure Calibrator Manual By combining these sensors with microprocessor-based circuitry, an even higher degree of oper

DLR3110 Rack Mount Digital Pressure Calibrator Manual 56

DLR3110 Rack Mount Digital Pressure Calibrator Manual 577.4 ORION-3A Valve Assembly Parts ListRef Number PN Description Quantity1 57482 Val

58 Maintenance and Service

DLR3110 Rack Mount Digital Pressure Calibrator Manual 59 Figure 7-2. ORION-3A Exploded View1532201241/16X1441/16X2913271725/2X25/2

DLR3110 Rack Mount Digital Pressure Calibrator Manual 60

Maintenance and Service 61Figure 7-3. Tescom and Standard Pneumatic Regulator Mounting

62 DLR3110 Rack Mount Digital Pressure Calibrator Manual8.0 Model Numbering System DLR3110 - __

Auto Selection Default Tables 639.0 Auto Selection Default Tables Auto Selection (Gage) Default TableParameter 3 PSIG 10 PSIG 15 PSIG 25 PSIG

64 DLR3110 Rack Mount Digital Pressure Calibrator ManualPARAMETER 1000 PSIG 2500 PSIG 5000 PSIG 10000 PSIG CAPACITY 1000 2500 5000 10000CT-BY 0

Auto Selection Default Tables 65Auto Selection (Absolute) Default Table PARAMETER15 PSIA 25 PSIA 50 PSIA100 PSIA 250 PSIA500 PSIA1000 PSIA2500 PSIA10

Installation and Wiring 3 2.0 Installation and Wiring 2.1 Unpacking and Inspection Carefully remove the instrument from its shipping container. A vis

66 DLR3110 Rack Mount Digital Pressure Calibrator Manual10.0 Conversion FactorsConversionConversion Factor(PSI x )Conversion Factor (PSI x )PSI 1

Options, Replacement Kits 6711.0 Options, Replacement KitsThere are numerous replacement part numbers mentioned throughout manual that may be ordered.

68 DLR3110 Rack Mount Digital Pressure Calibrator Manual12.0 SpecificationsPressure Specifications:Pressure range: See Section 8.0 on page 62 for availa

69DLR3110 Warranty and Return PolicyIf possible, please save original packing material, which is specifically designed for the unit. Should it benecess

70 DLR3110 Rack Mount Digital Pressure Calibrator ManualDLR3110 Return Material Authorization FormThe repair lab is also equipped to do calibrations o

4 DLR3110 Rack Mount Digital Pressure Calibrator Manual 2.4 Hardware Configuration and Wiring The CPU board in the DLR series has been designed for ea

Installation and Wiring 5 • TARE function key (6). The AUTO TARE (Auto.tr) feature is enabled in the Configuration mode underthe ZERO SET selection.